Roberts Gorden System Control HP 120 V 1 Installation Manual

WARNINGInstallation must be done by an electrician qualifiedin the installation of control systems for heatingequipment.Improper installation, adjustm

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL4 URVCCR: UltraVac™ Central Controller with RS-485 ConverterRS-485 Converter Package (P/N 1008

SECTION 1: INTRODUCTION51.6 SafetyYour Safety is Important to Us!This symbol is used throughout the manual to notify you of possible fire, electrical

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL6 FIGURE 1: Example Site LayoutNOTE: Conceptual drawing, not to scale. Venting not shown.Zone

SECTION 2: SPECIFICATIONS7SECTION 2: SPECIFICATIONS2.1 ROBERTS GORDON® ULTRAVAC™ Controller2.1.1 EnclosureConstruction: 16 gauge painted steel, hinged

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL8 FIGURE 2: ROBERTS GORDON® ULTRAVAC™ Controller SpecificationsPOWERL1 L2 GRDOUTPUT 1L1 L2 GRD

SECTION 2: SPECIFICATIONS92.3 Variable Frequency Drive (VFD)2.3.1 EnclosureConstruction: 14-gauge painted steel, mountingpanel included, left-hinged d

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL10 SECTION 3: INSTALLATIONInstallation of the ROBERTS GORDON® ULTRAVAC™ Controller and the ass

SECTION 3: INSTALLATION113.3 Cable Requirements:3.3.1 Line Power Supply:As per individual building specification for class of cable to be used. Use co

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL12 FIGURE 7: RS-485 Communications Cable Detail3.4 Electrical Installation Requirements3.4.1 T

SECTION 3: INSTALLATION133.7 Indoor Sensor PlacementThe sensor measures the air temperature in the building. It is important that the sensor is locate

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL14 3.8 Outdoor Sensor PlacementThe outdoor sensor measures air temperature out-side the buildi

SECTION 4: TYPICAL EXTERNAL DIAGRAMS15SECTION 4: TYPICAL EXTERNAL DIAGRAMSFIGURE 11: Central Controller Communication Equalization WiringRS-485+-+-+-+

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL16 FIGURE 12: ROBERTS GORDON® ULTRAVAC™ Central Controller External WiringMETERINPUTSANALOG IN

SECTION 4: TYPICAL EXTERNAL DIAGRAMS17FIGURE 13: ROBERTS GORDON® ULTRAVAC™ Central Controller External Wiring (continued)VFD PowerSupply(see NOTE 3)L1

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL18 FIGURE 14: ROBERTS GORDON® ULTRAVAC™ Satellite Controller External WiringMETERINPUTSANALOG

SECTION 4: TYPICAL EXTERNAL DIAGRAMS19FIGURE 15: ROBERTS GORDON® ULTRAVAC™ Satellite Controller External Wiring (continued)L1L2ModePEWPEVUPEEPML1 L2/N

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL20 SECTION 5: COMMUNICATIONSOne ROBERTS GORDON® ULTRAVAC™ Controller per building must have eq

SECTION 5: COMMUNICATIONS215.2 RS-485 Converter for Central ControllerFor remote on-site viewing of system status and set-tings of any controller, use

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL22 5.3 TCP/IP Communication ModuleFor remote on-site viewing of system status and settings

SECTION 5: COMMUNICATIONS23FIGURE 19: TCP/IP Communication Module WiringMETERINPUTSRS-485+-+-+-+-REF-+-++-+-+-+-+-+-RS-232Direct Port+-+-+5+16GNDDip S

© 2005All rights reserved. No part of this work covered by the copyrights herein may be reproducedor copied in any form or by any means - graphic, ele

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL24 5.4 Direct ConnectFor local viewing of system status and settings of any controller, a port

SECTION 5: COMMUNICATIONS255.5 Communications Between Multiple ROBERTS GORDON® ULTRAVAC™ ControllersIf more than one ROBERTS GORDON® ULTRA-VAC™ Contro

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL26 SECTION 6: VARIABLE FREQUENCY DRIVE PROGRAMMING6.1 VFD Parameter Settings For Use With ROBE

SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM27SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEMNOTE: The ROBERTS GORDON® ULTRA-VAC™software must be insta

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL28 FIGURE 22: End Vent Vacuum6543210123456ManometerInsert tubingabout 6" (15cm)into end v

SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM29FIGURE 23: Possible Damper Couplings LocationsDamper CouplingDamperNOTE: Damper settingwill varyZone 1Z

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL30 Step 7.1.3 After setting end vent vacuums between 2.5" w.c. and 3.0" w.c., while

SECTION 8: REPLACEMENT PARTS31SECTION 8: REPLACEMENT PARTS8.1 ROBERTS GORDON® ULTRAVAC™ Controller Replacement PartsUse only genuine ROBERTS GORDON® r

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL32 8.2 Variable Frequency Drive Replacement PartsUse only genuine ROBERTS GORDON® replacement

SECTION 8: REPLACEMENT PARTS338.3 Replacement Parts Instructions8.3.1 Plug-In RelayTo replace the plug-in relay, turn off 120 V power to the relay boa

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL34 SECTION 9: TROUBLESHOOTINGFIGURE 26: Troubleshooting Flow ChartContact yourROBERTS GORDON®I

SECTION 9: TROUBLESHOOTING35Motor bearings may havefailed. Repace motor.NoIs the pump impellerobstructed?NoDisconnect power to themotor. Does the mot

FIGURE 27: Troubleshooting Flow Chart (continued)Adjust system for propervacuum at the end vent.See Section 7 for details.Wrong end vent plate maybe i

SECTION 9: TROUBLESHOOTING37NoReplace filters as necessary.Replace the electrodes.Adjust the gap orreplace the electrode.Ignition module may havefaile

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL38

SECTION 10: THE ROBERTS GORDON® ULTRAVAC™ LIMITED WARRANTY39SECTION 10: THE ROBERTS GORDON® ULTRAVAC™ LIMITED WARRANTYROBERTS-GORDON WILL PAY FOR:With

TABLE OF FIGURESFigure 1: Example Site Layout...6Figure 2: ROBERTS GORDON® ULTRAVAC™ Cont

SECTION 1: INTRODUCTION1SECTION 1: INTRODUCTION1.1 What is ROBERTS GORDON® ULTRAVAC™?The ROBERTS GORDON® ULTRAVAC™ is a micro processor based control

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL2 1.5 Carton ContentsURVSC: UltraVac™ Satellite Controller URVCCL: UltraVac™ Central Contro

SECTION 1: INTRODUCTION3URVCCM: UltraVac™ Central Controller with ModemUltraVac™ Software (P/N 10080421)UltraVac™ Software Manual (P/N 10081600NA)Ultr