Roberts Gorden Combat 150 Service Manual

WARNINGFOR YOUR SAFETYIf you smell gas:1. Open windows.2. DO NOT try to light any appliance.3. DO NOT use electrical switches.4. DO NOT use any teleph

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL4 Figure 1: Installation Clearances and Clearances to CombustiblesWAR

SECTION 4: SPECIFICATIONS5SECTION 4: SPECIFICATIONS4.1 PGP & POP Internal HeatersDimension Data - PGP & POP Internal HeatersNOTES: Horizontal

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL6 4.2 PGP & POP External HeatersDimension Data - PGP & POP Ex

SECTION 4: SPECIFICATIONS74.3 Air Outlet and Flue Arrangements4.3.1 Vertical and Horizontal Heaters - Free Blowing (top view)NOTE: Models 015-020 are

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL8 4.4 General Technical Data Table (all models)Appliance Category II

SECTION 4: SPECIFICATIONS94.6 Technical Data - Ecoflam Modulating Burners (all models - burner reference "H")NOTE: The air setting is a guid

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL10 4.7 Technical Data - Ecoflam Oil-Fired Burners (burner reference &

SECTION 5: HEATER INSTALLATION11SECTION 5: HEATER INSTALLATION5.1 General Heaters are designed for floor standing vertical installation. Special versi

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL12 Figure 3: Typical Installation of a Oil-Fired Cabinet Heater1 mMin

SECTION 6: FLUE INSTALLATION13SECTION 6: FLUE INSTALLATION6.1 Flue InstallationFlues must be correctly sized for the model. See Page 5, Section 4.1. F

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL14 Figure 6: Guy WireFigure 7: Socket DirectionFigure 8: Flue and Roo

SECTION 7: AIR SUPPLY15SECTION 7: AIR SUPPLY7.1 Air SupplyIt is important to ensure adequate air supply at all times for both combustion and heating r

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL16 SECTION 8: FUEL PIPINGIt is important that the gas supply pipe and

SECTION 8: FUEL PIPING178.2 Fuel Oil Supply8.2.1 Fuel Storage TankThe fuel storage tank should be located outside the building as close as possible to

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL18 Figure 12: Pressurised System Installation - Duplex SystemCheckVal

SECTION 9: WIRING AND ELECTRICAL INFORMATION19SECTION 9: WIRING AND ELECTRICAL INFORMATION9.1 Electrical SupplyA 230 V 50 Hz 1 Ø supply is required fo

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL20 2. The control will then adjust the burner input continuously to a

SECTION 9: WIRING AND ELECTRICAL INFORMATION219.4 CCH Wiring Diagram Oil Models 15-30 (floor standing)Note: Remote fan controlcarries full load of fan

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL22 9.5 CCH Wiring Diagram Gas Models 15-30 (horizontal mounting)Red12

SECTION 9: WIRING AND ELECTRICAL INFORMATION239.6 CCH Wiring Diagram Oil Models 15-30 (horizontal mounting)Red1234N10 AMAIN TERMINALSIN CONTROL PANELB

© 2008 Roberts-Gordon LLCAll rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL24 9.7 CCH Wiring Diagram Gas Models 40-50 (floor standing)Red1234N10

SECTION 9: WIRING AND ELECTRICAL INFORMATION259.8 CCH Wiring Diagram Oil Models 40-50 (floor standing)Red1234N10 AMAINFANMOTORMAIN TERMINALSIN CONTROL

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL26 9.9 CCH Wiring Diagram Gas Models 40-50 (horizontal mounting)Red12

SECTION 9: WIRING AND ELECTRICAL INFORMATION279.10 CCH Wiring Diagram Oil Models 40-50 (horizontal mounting)NOTE:Any of the original wire supplied wit

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL28 9.11 CCH Wiring Diagram Gas Models 60-100 (floor standing)12310 AT

SECTION 9: WIRING AND ELECTRICAL INFORMATION299.12 CCH Wiring Diagram Oil Models 60-100 (floor standing)12310 ATIME/TEMPERATURECONTROLSFAN CONTROLL1FA

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL30 9.13 CCH Wiring Diagram Gas Models 60-100 (horizontal mounting)123

SECTION 9: WIRING AND ELECTRICAL INFORMATION319.14 CCH Wiring Diagram Oil Models 60-100 (horizontal mounting)123410 ABlueFANLIMITFAN / LIMIT STAT7827R

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL32 9.15 Final Connections to Ecoflam HIGH/LOW or Modulating Burners (

SECTION 10: COMMISSIONING33SECTION 10: COMMISSIONINGInstallation, service, commissioning and annual inspection of the heater must be done by a contrac

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL34 Figure 13: Combination Thermostat (all models)10.2 Commissioning t

SECTION 10: COMMISSIONING353. Check gas flow rate at gas meter.10.3 Control - Gas-Fired HeatersFor High/Low and modulating burners, follow the general

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL36 Figure 15: Motor Starter (models 040 -100 and Thermal Overload (mo

SECTION 10: COMMISSIONING37Figure 17: Dungs Gas Valve10.4 Gas ValvesDungs Combination Gas ValveAll model 015 - 030 gas-fired burners operate as direct

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL38 10.5.1 Pressure SwitchSetting of the pressure switch must only be

SECTION 10: COMMISSIONING3910.7.2 Sequence of OperationThe operating sequence is as follows:With the external controls on and calling for heat, the bu

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL40 SECTION 11: USER INSTRUCTIONS11.1 User InstructionsThe COMBAT® Cab

SECTION 11: USER INSTRUCTIONS4111.2.2 Burner Lockout Reset ButtonThe red warning light built into the burner control box will illuminate when the cont

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL42 WARNINGFOR YOUR SAFETYIf you smell gas:1. Open windows.2. DO NOT t

SECTION 12: SERVICING43SECTION 12: SERVICING12.1 Servicing InstructionsAfter commissioning, the heater will require maintenance to be carried out annu

TABLE OF FIGURESFigure 1: Installation Clearances and Clearances to Combustibles ...4Figure

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL44 SECTION 13: CONVERSION BETWEEN FUELS13.1 GeneralAll COMBAT® Cabine

SECTION 14: TROUBLESHOOTING45SECTION 14: TROUBLESHOOTING14.1 GeneralWARNINGExplosion HazardInstallation must be done by a registered installer/contrac

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL46 14.2 Troubleshooting for Oil Burners (see manufacture’s instructio

SECTION 14: TROUBLESHOOTING4714.3 Troubleshooting for Gas Burners (see manufacturer’s instructions)Heater OperatingTROUBLESHOOT ENDS.If problems persi

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL48 14.4 Troubleshooting for Flame Supervision SystemHeater OperatingT

14.5 Troubleshooting for Solenoid Valves Circuit14.6 Troubleshooting for Main Fan Circuit (1 Ø)Fault lies elsewhere.Investigate and correct.Valve faul

14.7 Troubleshooting for Main Fan (3 Ø)Motor running.TROUBLESHOOT ENDS.If problems persist, contactROBERTS GORDON® atTel: +44 (0)121 506 7709www.rg-in

SECTION 15: REMOVAL AND REPLACEMENT PARTS51SECTION 15: REMOVAL AND REPLACEMENT PARTSSee warnings and notes on Page 43, Section 12 before removing or r

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL52 5. Check the correct rotation of the fan as on Page 33, Section 10

SECTION 16: PARTS LIST53SECTION 16: PARTS LISTThe following items are recommended as spares which may be required during routine service and replaceme

WARNING© 2007 Roberts-Gordon, LLC www.rg-inc.com

1 Product ApprovalROBERTS GORDON® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Direc

COMBAT® CABINET HEATERS INSTALLATION, COMMISSIONING, OPERATION AND SERVICE MANUAL2 SECTION 1: HEATER SAFETYYour Safety Is Important to Us!This symbol

SECTION 3: CRITICAL CONSIDERATIONS3SECTION 3: CRITICAL CONSIDERATIONS3.1 Basic InformationCabinet heaters are supplied with burners suitable for on/of