Roberts Gorden UltraVac NEMA 4 User Manual

WARNINGInstallation must be done by an electrician qualifiedin the installation of control systems for heatingequipment.Improper installation, adjustm

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL4 URVCCR: ULTRAVAC™ Central Controller with RS-485 ConverterRS-485 Converter Package (P/N 1008

SECTION 1: INTRODUCTION51. 6 Sa f et yYour Safety is Important to Us!This symbol is used throughout the manual to notify you of possible fire, electr

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL6 FIGURE 1: Example Site LayoutNOTE: Conceptual drawing, not to scale. Venting not shown.Zone

SECTION 2: SPECIFICATIONS7SECTION 2: SPECIFICATIONS2.1 ROBERTS GORDON® ULTRAVAC™ Controller2.1.1 EnclosureStandard EnclosureConstruction: 16 gauge pai

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL8 FIGURE 2: ROBERTS GORDON® ULTRAVAC™ Controller Specifications+-1+-2+-4+-3+-5+-6+-7+-8+- +-RE

SECTION 2: SPECIFICATIONS92.3 Variable Frequency Drive (VFD)2.3.1 EnclosureStandard ModelsConstruction: 14 gauge painted steel, mountingpanel included

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL10 FIGURE 3: Variable Frequency Drive Components (Factory pre-wiring shown)M16/12.PM16/12.PPow

SECTION 3: INSTALLATION11SECTION 3: INSTALLATIONInstallation of the ROBERTS GORDON® ULTRAVAC™ Controller and the associated external electrical wiring

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL12 3.3 Cable Requirements:3.3.1 Line Power Supply:As per individual building specification for

SECTION 3: INSTALLATION133.4 Electrical Installation Requirements3.4.1 The enclosure must be supplied from a local fused isolator rated for a total am

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL14 3.7 Indoor Sensor PlacementThe sensor measures the air temperature in the building. It is i

SECTION 4: TYPICAL EXTERNAL DIAGRAMS15SECTION 4: TYPICAL EXTERNAL DIAGRAMSFIGURE 10: Central Controller Communication Equalization Wiring+-1+-2+-4+-3+

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL16 FIGURE 11: ROBERTS GORDON® ULTRAVAC™ Central Controller External Wiring+-12435678+-+-REF24V

SECTION 4: TYPICAL EXTERNAL DIAGRAMS17ROBERTS GORDON® ULTRAVAC™ Central Controller External Wiring (continued)for 115 V and 230 V input VFD models.VFD

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL18 FIGURE 12: ROBERTS GORDON® ULTRAVAC™ Satellite Controller External WiringADDRESSRESET10VDC4

SECTION 4: TYPICAL EXTERNAL DIAGRAMS19ROBERTS GORDON® ULTRAVAC™ Satellite Controller External Wiring (continued)L1L2T1L1L2L1L2L1L2L1L2L1L2L1L2Zone 3Bu

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL20 SECTION 5: COMMUNICATIONSOne ROBERTS GORDON® ULTRAVAC™ Controller per building (called the

SECTION 5: COMMUNICATIONS215.2 RS-485 Converter for Central ControllerFor remote on-site viewing of system status and settings of any controller, use

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL22 5.3 TCP/IP Communication ModuleFor remote on-site viewing of system status and settings

SECTION 5: COMMUNICATIONS23FIGURE 16: TCP/IP Communication Module Wiring+-1+-2+-4+-3+-5+-6+-7+-8+- +-REFRS485 COMMREF+-1+-2+-3+-4METER INPUTSUNIVERSAL

© 2008 Roberts-Gordon LLCAll rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL24 5.4 Direct ConnectFor local viewing of system status and settings of any controller, a port

SECTION 5: COMMUNICATIONS255.5 Communications Between Multiple ROBERTS GORDON® ULTRAVAC™ ControllersIf more than one ROBERTS GORDON® ULTRA-VAC™ Contro

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL26 5.5.1 RepeaterIf the RS-485 communications wire length is above 4000', a repeater must

SECTION 6: VARIABLE FREQUENCY DRIVE PROGRAMMING27SECTION 6: VARIABLE FREQUENCY DRIVE PROGRAMMING6.1 VFD Parameter Settings For Use With ROBERTS GORDON

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL28 the password must be entered in order to access the parameters again.6.2 Altering VFD Param

SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM29SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEMNOTE: The ROBERTS GORDON® ULTRAVAC™ software must be insta

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL30 FIGURE 20: End Vent Vacuum6543210123456ManometerInsert tubingabout 6" (15cm)into end v

SECTION 7: COMMISSIONING THE CORAYVAC® SYSTEM31FIGURE 21: Possible Damper Couplings’ LocationsDamper CouplingDamperNOTE: Damper settingwill varyZone 1

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL32 Step 7.1.3 After setting end vent vacuums between 2.5" wc and 3.0" wc, while all

SECTION 8: REPLACEMENT PARTS33SECTION 8: REPLACEMENT PARTS8.1 ROBERTS GORDON® ULTRAVAC™ Controller Replacement PartsCaution: Use only genuine ROBERTS

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL34 8.2 Variable Frequency Drive Replacement PartsCaution: Use only genuine ROBERTS GORDON® rep

SECTION 8: REPLACEMENT PARTS358.3 Replacement Parts Instructions8.3.1 Plug-In RelayTo replace the plug-in relay, turn off 120 V power to the relay boa

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL36 8.3.6 Variable Frequency Drive 25 A or 10 A FuseTo replace a fuse, turn off input power to

SECTION 9: TROUBLESHOOTING37SECTION 9: TROUBLESHOOTINGFIGURE 24: Troubleshooting Flow ChartContact yourROBERTS GORDON® Independent Distributor.On the

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL38 Troubleshooting Flow Chart (continued)Replace rotary disconnect base block.Is there power (

SECTION 9: TROUBLESHOOTING39Troubleshooting Flow Chart (continued)Adjust system for proper vacuum at the end vent. See Commissioning of the CRV System

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL40 Troubleshooting Flow Chart (continued)Consult wiring instructions in 200 Series Pump Manual

SECTION 10: THE ROBERTS GORDON® ULTRAVAC™ LIMITED WARRANTY41SECTION 10: THE ROBERTS GORDON® ULTRAVAC™ LIMITED WARRANTYROBERTS-GORDON WILL PAY FOR:With

TABLE OF FIGURESFigure 1: Example Site Layout ...6Figure 2: ROBERTS GORDON® ULTRAVAC™ Controller Specif

SECTION 1: INTRODUCTION1SECTION 1: INTRODUCTION1.1 What is ROBERTS GORDON® ULTRAVAC™?The ROBERTS GORDON® ULTRAVAC™ is a micro- processor based control

ROBERTS GORDON® ULTRAVAC™ CONTROLLER INSTALLATION MANUAL2 1.5 Carton ContentsURVSC: ULTRAVAC™ Satellite Controller URVCCL: ULTRAVAC™ Central Contro

SECTION 1: INTRODUCTION3URVCCM: ULTRAVAC™ Central Controller with ModemULTRAVAC™ Software (P/N 10080421)ULTRAVAC™ Software Manual (P/N 10081600NA)ULTR