Roberts Gorden EP-203 Service Manual

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WARNING
Installation must be done by a contractor qualified
in the installation and service of gas-fired heating
equipment or your gas supplier.
Improper installation, adjustment, alteration, service
or maintenance can result in death, injury or property
damage. Read the installation, operation and service
manual thoroughly before installing or servicing
this equipment.
Installer
Please take the time to read and understand
these instructions prior to any installation.
Installer must give a copy of this manual to the owner.
Owner
Keep this manual in a safe place in order to provide
your serviceman with necessary information.
Roberts-Gordon
1250 William Street
P. O . B o x 4 4
Buffalo, New York 14240-0044
Telephone: 716.852.4400
Fax: 716.852.0854
Toll Free: 800.828.7450
www.rg-inc.com
Roberts-Gordon
76 Main Street West, Unit 10
Grimsby, Ontario, L3M 1R6
Canada
Telephone: 905.945.5403
Fax: 905.945.0511
© Copyright 2004 Roberts-Gordon
Quality in Any Language™
EP-200 Series
Pump
Installation,
Operation &
Service Manual
P/N 127200NA Rev. F 12/04
IRHS-VP-201
IRHS-VP-203
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1 2 3 4 5 6 ... 27 28

Summary of Contents

Page 1 - EP-200 Series

WARNINGInstallation must be done by a contractor qualifiedin the installation and service of gas-fired heatingequipment or your gas supplier.Improper

Page 2

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL4 4.1 Standard Parts ListTable 1: EP-201 Pump Package (P/N 02716305)Part No. Description

Page 3 - TABLE OF CONTENTS

SECTION 4: MAJOR COMPONENTS 5Table 2: EP-203 Pump Package (P/N 02712034)Part No. Description QuantityBox 1 of 201312002 EP-203 Pump Assembly 1127102N

Page 4

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL6 SECTION 5: PUMP INSTALLATION5.1 Pump Assembly Instructions5.1.1 Determine Orientation o

Page 5 - TABLE OF FIGURES

SECTION 5: PUMP I NSTALLATION 7FIGURE 3: Pump Assembly5.1.3 Attaching the Inlet Plate AssemblyFollowing installation of the pump scroll to the pump f

Page 6

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL8 FIGURE 4: Motor Shaft Seal Assembly5.1.4 Install Motor Shaft Seal• Separate the motor s

Page 7 - EATING SYSTEM SAFETY

SECTION 5: PUMP I NSTALLATION 95.2 Pump Suspension5.2.1 Wall Mounting Angle AssemblyThe standard method of mounting the EP-200 pump is on an outside

Page 8

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL10 FIGURE 7: Wall Mounting5.2.2 Mounting Platform (Optional Platform Assembly)If mounting

Page 9 - SECTION 4: MAJOR COMPONENTS

SECTION 5: PUMP I NSTALLATION 11FIGURE 9: Condensate Check ValveFIGURE 10: Condensate Tee - Discharge Side5.3 Condensate Trap and Condensate TeeThe c

Page 10 - Part No. Description Quantity

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL12 SECTION 6: MOTOR WIRINGAll wiring must comply with current wiring regulations and any

Page 11

SECTION 7: VENTING 13SECTION 7: VENTING7.1 General Venting RequirementsInstall the venting in accordance with the require-ments within this manual an

Page 13 - UMP I NSTALLATION

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL14 FIGURE 13: Side Wall Venting10' (3 m)Maximum and No Elbows25' (7.5 m) and 3

Page 14

SECTION 7: VENTING 157.4 Vertical VentingThe vent material must be either porcelain coated tubing 4" (10 cm) O.D. (P/N 9141030D), heat treated a

Page 15 - (178 mm)

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL16 SECTION 8: SERVICING INSTRUCTIONSDisassembly and removal or replacement of any pump co

Page 16 - 8.5"

SECTION 8: SERVICING I NSTRUCTIONS 178.3 Maintenance ChecklistInstallation, Service and Annual Inspection of the pump must be done by a contractor qu

Page 17 - Description Part Number

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL18 SECTION 9: REPLACEMENT PARTS AND ACCESSORIESUse only genuine ROBERTS GORDON® replaceme

Page 18 - EV (P/N 151100NA) or appro

SECTION 10: SPECIFICATIONS 19SECTION 10: SPECIFICATIONSGeneral SpecificationsCBGAEDF dia.Pump SpecificationsModel EP-201 EP-203Horsepower (Hp) 3/4 3/

Page 19 - SECTION 7: VENTING

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL20

Page 20 - FIGURE 13: Side Wall Venting

SECTION 11: THE ROBERTS GORDON® EP-200 SERIES PUMP LIMITED WARRANTY 21SECTION 11: THE ROBERTS GORDON® EP-200 SERIES PUMP LIMITED WARRANTYROBERTS-GOR

Page 22

© 2004All rights reserved. No part of this work covered by the copyrights herein may be reproducedor copied in any form or by any means - graphic, ele

Page 24 - Inlet Plate Assembly

TABLE OF FIGURESFigure 1: Major Component Descriptions ...3Figure 2: Pump Discharge Orientation / Impeller Rotation Direction ...

Page 26

SECTION 1: HEATING SYSTEM SAFETY 1SECTION 1: HEATING SYSTEM SAFETYYour Safety is Important to Us!This symbol is used throughout the manual to notify

Page 27 - IMITED WARRANTY

EP-200 SERIES PUMP INSTALLATION, OPERATION AND SERVICE MANUAL2 SECTION 2: INSTALLER RESPONSIBILITYThe installer is responsible for the following:• To

Page 28

SECTION 4: MAJOR COMPONENTS 3SECTION 4: MAJOR COMPONENTS FIGURE 1: Major Component Descriptions EP-201 Pump Assembly - 01312001EP-203 Pump Assembly -

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